T595 manual

Keywords: motorcycle repair manual haynes triumph t595, daytona 955i, t509, speed triple, sprint, st, rs, tiger
Description: Repair manual for 1997-2005 Triumph T595/955i Daytona, T509 Speed Triple, 955i, Sprint ST, Sprint RS and Tiger. Haynes Manuals 3755.
The 1995-2005 Triumph Daytona, Speed Triple, Sprint, Tiger repair manual by Haynes covers the following motorcycle models:

  • Triumph T595/955i Daytona, 1997-2005
  • Triumph T509 Speed Triple, 1997-1998
  • Triumph 955i Speed Triple, 1999-2004
  • Triumph Sprint ST, 1999-2004
  • Triumph Sprint RS, 2000-2003
  • Triumph Tiger, (885cc) 1999-2000
  • Triumph Tiger, (955cc) 2001-2005
Note: the 1050cc Speed Triple and Sprint are not covered by this manual. See 2005-2009 Triumph 1050 Sprint ST, Speed Triple, Tiger for newer model coverage. ENGINE, CLUTCH AND TRANSMISSION - 1997 TO 2001 MODELS STARTER CLUTCH CHECK
  1. If you suspect the starter clutch of being faulty, a simple check can be performed with the engine in the frame.
  • Using your finger inserted in the starter motor aperture, check that the starter idle/reduction gear turns freely anti-clockwise (as you look at it), and locks solid when turned clockwise. If not, remove the starter clutch for further investigation.
  • Remove the engine from the frame and separate the crankcase halves (see Sections 5 and 21). The alternator/starter clutch drive is housed in the upper crankcase half. Remove the transmission shafts (see Section 27).
  • If not already done, remove the rubber dampers from the alternator drive housing (see illustration).
  • Counter-hold the drive shaft bolt (which also secures the alternator driven gear) and unscrew the drive housing nut (see illustrations).

    Remove the nut, washer and the housing (see illustrations). Withdraw the bolt and washer from the other side of the casing, and then slide the driven gear off the shaft (see illustrations).

    1. If the master cylinder is leaking fluid, or if the pedal does not produce a firm feel when the brake is applied, and bleeding the brake does not help (see Section 10), and the hydraulic hose and brake caliper are in good condition, then master cylinder overhaul is recommended.
  • Before disassembling the master cylinder, read through the entire procedure and make sure that you obtain any replacement parts required.

    Note: To prevent damage to the paintwork from spilled brake fluid, always cover the surrounding components when working on the master cylinder.

    CAUTION! Disassembly, overhaul and reassembly of the brake master cylinder must be done in a spotlessly clean work area to avoid contamination and possible failure of the brake hydraulic system components.

  • On Daytona, Speed Triple and Sprint models, remove the seat cowling, and on Tiger models remove the right-hand side panel (see Chapter 7).
  • Place some rags around the master cylinder and prepare a small container to hold some brake fluid. Remove the reservoir cap, diaphragm plate and diaphragm (see illustrations).
  • Subject: 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005 Triumph Daytona T595, 955, Speed Triple, T509, Sprint, Tiger service, maintenance, and repair procedures. ISBN-10: 1844252914 | ISBN-13: 9781844252916 | Haynes 3755

    • Identification numbers
    • Buying spare parts
    Daily (pre-ride) checks
    • Engine oil level check
    • Coolant levels
    • Brake fluid levels
    • Suspension, steering and final drive checks
    • Tire checks
    MAINTENANCE Routine maintenance and servicing
    • Specifications
    • Recommended lubricants and fluids
    • Maintenance schedule
    • Component locations
    • Maintenance procedures
    REPAIRS and OVERHAUL Engine, transmission and associated systems
    • Engine, clutch and transmission: 1997 to 2001 models
    • Engine, clutch and transmission: 2002-on models
    • Cooling system
    • Engine management system (fuel and ignition)
    Chassis and bodywork components
    • Frame and suspension
    • Final drive
    • Brakes
    • Wheels and tires
    • Fairing and bodywork
    Electrical system | Wiring diagrams REFERENCE
    • Tools and workshop tips
    • Storage
    • Troubleshooting
  • Publisher: Haynes Manuals
  • Pages: 288 - Hundreds of b&w photos and illustrations
  • Binding: Hardcover - 8.5 x 11 inches
  • ISBN: 978-1-84425-291-6
  • Years: 1997 - 2005

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